Page:EB1911 - Volume 27.djvu/50
formative process. The first is the older and is still by far the most important. The second is a later ideal towards which design and practice have been extending. As yet grinding cannot compete with the work of the single-edged tools and milling cutters when large quantities of material have to be removed. Just as some

Fig. 54.—Safety Devices.
A, Grinding wheel, with coned washer to retain broken pieces in case of fracture.
B, Cup wheel with encircling ring, moved backwards as the wheel face wears.
leading firms have been designing stiffer machines having fuller fabrication with a view to increase the duty of grinding wheels, the advent of the high-speed steels has given a new lease of life to the single-edged cutting tools. The rivalry now lies not with the tools of carbon temper steel, but with high speed varieties. But as a corrective process grinding never occupied so important a position as it does to-day, and its utility continues to extend.
The commoner forms in which grinding wheels are made are shown in fig. 53. These are varied largely in dimensions, from tiny cylindrical rollers a fraction of an inch in diameter for hole grinding, to big wheels of 3 ft. or more in diameter. Safety mountings, two examples of which are shown in fig. 54, embody means of retaining the broken pieces of a wheel in case it bursts.
Sand-blast.—The well-known erosive action of sand when driven against rocks and stones by the wind is utilized industrially in the sand-blast apparatus, the invention of B. C. Tilghman. The sand is propelled by a current of steam or air, an being delivered through a nozzle is directed against the surface of the work, cutting it away by the action of the enormous number of grains striking the face, each removing a very minute quantity of material. The action is very gentle, and may be modified by varying the class of sand and its velocity. Other materials, such as emery, chilled iron globules, &c., are employed for certain classes of work. In some instances the powder is used dry, in others it is mixed with water, being then in the condition of fluid mud. The plant includes an air-compressing engine, an air reservoir and the blast nozzle through which the air passes and propels the sand in the form of a jet. The pressures range from 8 lb up to about 60 lb per sq. in., depending on the class of work which is done.
The peculiar advantage of the sandblast lies in its adaptability to the working of irregular surfaces, which could not be touched by any other class of grinding. The blast penetrates hollows and recesses, and acts over an entire surface. There are many classes of operation done with the sand-blast, including cleaning, frosting, ornamentation, engraving and sharpening. In engineers' works a large amount of cleaning is effected upon castings, forgings, sheets and other products, either preparatory to machining or to painting, enamelling, tinning, galvanizing or plating. Cycle frames are cleaned with the sand-blast after brazing. The teeth of files are sharpened by directing a stream of san and water against their backs, with the result that the burr thrown up by the chisel when cutting is obliterated, and a strong form of tooth is produced. Worn files may also be sharpened up to equal new ones by sand-blasting them. Frosting glass is another useful application of the sand-blast, and by attaching suitable patterns or designs to the surface the sand may be caused to work ornamental figurines. It is a peculiar circumstance that the sand has little effect upon soft and yielding substances in comparison with the abrasion it produces on hard surfaces, so that the pattern will remain undamaged, while the glass or other object beneath is frosted where the sand reaches it, through the openings. Not only can designs be worked on glass, or cut in stone, but perforations may be made in glass, &c., by the continued action of the sand, without any risk of fracture occurring. Much sandblasting is performed inside closed chambers, having panes through which the workman watches the progress of the operation. But when the blast must be used in the open, protection is necessary and is afforded to the operator by a special helmet, which keeps out the flying dust and gives a supply of pure air through a tube in a similar fashion to the diver's helmet.
VII.—Sawing Machines
Metal-sawing machines are employed extensively in engineering works for cutting off bars, shafts, rails, girders and risers on steel castings, and for getting out curved pieces which would be difficult and expensive to slot. There are three classes of these saws, circular, band and reciprocating. The first named are used for straight-forward work, operating at right or other angles, the second for straight cuts and also for curves which cannot be treated with circular saws, and the third for small pieces. The circular saws embody a stiff spindle, carrying the saw disk and driven by gearing. This spindle may be mounted in a sliding bearing to carry it past the work held on a fixed table, or the spindle may be stationary and the work be moved along past the saw. The method of feeding should be sensitive, so that it will "give" and prevent damage

Fig. 55.—Cold-sawing Machine. (Isaac Hill & Son, Derby.)
A, Saw blade.
B, Spindle.
C, Sliding spindle carriage.
D, Driving pulleys.
E, First pinion, connecting through train or gears to wheel F, driving splined shaft G.
H, Wheel driven from sliding pinion on G.
J, Bevel-gears, communicating the motion to spindle B.
K, Screw or feeding carriage C along.
L, Three-step cone on shaft G, belted to M, connected by bevel-gears N and worm-gear O, to the screw K.
P, Clutch for throwing in O to drive K.
Q, Gears connecting shaft of L direct to K, also through clutch P.
R, Handle for operating clutch P, which thus gives slow feed when clutch is in mesh with O, and quick return when engaging with P.
S, Tappet rod, having dogs struck by carriage to stop feeding.
T, Work-table, with clamp to hold objects.
U, H-Girder being sawn off.